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VA Example

Head inserts

Material A6061
Quantity 100,000 parts/month
Existing method Aluminum die casting
VA method Fully cold heading process of whirl stop parts
Results Approximately 30% of cost reduction
Key-point Forming of the whirl stop parts fully manufactured by cold heading process

Shaft

Material SWCH10R
Quantity 50,000 parts/month
Existing method Double head + Milling + Deburring
VA method Manufactured fully by cold heading process
Results Approximately 10% of cost reduction + Production volume improved (1,000 parts/day ⇒ 25,000 parts/day)
Key-point Forming the slot by parts former in order to manufacture fully by cold heading process.

Limiter gear

Material SWCH12R
Quantity 30,000 parts/month
Existing method Manufactured by Beric die-cast method
VA method Changed to Forging method.
Key-point Increased the strength of peripheral gear part by changing the manufacturing process to forging.

Weld nut

Material SWCH10R
Quantity 50,000 parts/month
Existing method Manufactured with Nut former  (5 stages)
VA method Manufactured by cold heading process with 2D3B
Results Approximately 20% of manufacturing cost reduction.
Key-point Achieved a manufacturing method at low rank facilities to reduce Processing fees

Work flow from consultation to delivery

SANKYO staff analyses the problem from various angles and provide with value adding solutions.
 
 
 
 
 
 
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